CLIENT SUCCESS STORY
Smart wireless luggage
that powers, protects and connects
that powers, protects and connects
How an Aftermarket partner brought wireless power and data to its OEM smart pannier system — with zero exposed connectors and mass-production reliability.
THE CLIENT
Client: European Motorcycle Aftermarket
Sector: Accesories
Region: Europe (EU)
SOLUTION: Wireless Power Transfer & Data Link
100%
WIRELESS
CONNECTION
CONNECTION
<1s
LOCK TO UN-LOCK
(REACTION TIME)
(REACTION TIME)
15W
POWER
(UP TO)
(UP TO)
3
AVAILABLE REGIONS
EU, USA, JAPAN
EU, USA, JAPAN
Executive
Summary
The Aftermarket client needed to bring connected intelligence to its smart pannier system — smart luggage locking and unlocking keyless with powering lighting, with no exposed connectors, while keeping the quick-release mounting riders expect. It's a system-level challenge with no precedent in company's own domain of plastics and mechanics. OTCEngineering delivered a custom wireless power transfer and bidirectional data link, engineered and qualified end to end for mass production.
Outside Its Core Domain
This aftermarket company is a plastics-and-mechanics business at heart. Solving this problem in-house would have meant building electronics capability from zero — with no guarantee of hitting aftermarket cost and reliability targets.
THE CHALLENGE
Wireless Power in a World of
Plastic and Metal
Client's smart pannier needed to integrate with the motorbike's central locking system, power an internal light, and operate a motorized lock — all without new connectors exposed to water, dust, or vibration. The solution also had to preserve the quick and easy mounting riders already expect from a client case.
Electronics Expertise
Aftermarket company's engineering strength is plastics and mechanics, not electronics. Delivering an innovative, market-ready connected solution meant partnering with a team that could own the electronics discipline end to end.
The Challenge
Deliver a wireless power and data solution for a motorbike case system — without the internal electronics capability to do it.
OUR SOLUTION
Custom Wireless Power & Data,
Engineered End to End
OTCEngineering replaced cables and connectors with a single wireless architecture — powering, locking, and exchanging data with the case in real time.
Custom Wireless Power Transfer
A bidirectional wireless power transfer and data link, developed to power the case's lighting and locking mechanism without a single exposed connector.
Concept-to-Production Engineering Support
OTC Engineering supported a leading aftermarket motorcycle accessories brand from concept validation through development, integration, and full qualification — EMC, environmental, and durability testing for automotive aftermarket use.
Coordinated Industrialization
Production hand-off and integration engineering support, coordinated to client's cost and volume targets.m ,m ,
Project Map
Cable-free by design — power, data, and locking in one wireless link.
IMPACT & RESULTS
Value delivered across the organization
EXECUTIVE & BUSINESS
Turn-Key Market Entry
Entered the smart-luggage segment without building an internal electronics team.
Differentiated, innovative product in a mature, mechanical-driven market.
Technical & Operations
Validated End to End
Wireless power and data link proven through a full qualification cycle — EMC, environmental, and durability.
Production-ready architecture, built for real-world vibration and weather.
Purchasing & Quality
Single Point of Accountability
One partner across design, qualification, and industrialization hand-off.
Predictable scope and delivery, aligned to our partner's cost and volume targets.
Strategic
Tier-1 Ecosystem Access
Reach into strategic technology partners, including leading silicon partner.
Foundation in place for new SKUs and aftermarket revenue streams.
"..."
_
Aftermarket & Accessories
Need to bring connected intelligence to a mechanical product?
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fully connected
The same full-stack connectivity engineering
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About OTC Engineering
OTC Engineering specializes in frictionless automotive cybersecurity. We help OEMs and Tier 1 suppliers achieve ISO 21434 and UN R155 compliance through "Secure-by-Design" architectures.
Embedded Compliance
Our pre-certified hardware and software modules ensure R&D innovation is never stalled by regulatory hurdles.
Global Expertise
Supporting major European Tier 1s and OEMs in meeting the most rigorous safety and security standards.